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SproutTray
SproutTrayHydroponic growing systems
Engineering guide

Common problems in fodder systems

Uneven growth and mold are issues that can occur. Both are managed by tray handling and site conditions.

Uneven growth

Seed that is not spread evenly produces an uneven mat. The operator levels the seed when placing trays.

Mold

Limited airflow or dirty trays increase mold risk. Ventilation and cleaning between cycles reduce it.

What to check

Tray placement, vent clearance, and cleaning schedule are the main controls. Site humidity is confirmed on the quotation.

Thin or patchy mats

An uneven mat usually starts with uneven seed. When the operator loads trays, the seed is levelled so every part of the tray gets the same depth. Seed that took on moisture or heat in storage also germinates poorly, so seed is checked for moisture and debris before soaking.

Uneven light or airflow across rack levels can show up as differences between the top and bottom trays. Keeping vents clear and trays in their set positions helps the cycle stay consistent.

Mould

Mould is mostly a problem of excess moisture and still air. Trays must drain fully after every irrigation so water never stands around the seed. The growing room needs steady ventilation so humidity does not build up. Trays are cleaned between cycles. A batch that shows mould is removed rather than fed.

Spoiled fodder after harvest

Fodder is fed fresh, on the day of harvest or the next day. It is not dried for storage, and it spoils faster in warm conditions. Harvest timing should match feeding times, and fodder should be kept shaded if it cannot be fed immediately.

A short routine

Most problems are prevented by the same few checks: level the seed, confirm trays drain, keep vents clear, clean trays between cycles, and feed promptly. Site humidity and climate are reviewed during the quotation, because they affect the ventilation and climate control the system needs. Systems are quoted to herd size, power, and site.

When to ask for help

If mould keeps returning after the trays drain and the room is ventilated, review the site conditions: room humidity, outside temperature, and the position of vents. If growth stays uneven across rack levels, check the lighting and airflow at each level. Keep notes of each batch, including the seed batch, the date loaded, and the result at harvest. These notes make it much easier to find the cause and to discuss it with our team.